Opset
Reliability Reimagined

One Platform.Endless Possibilities.

One integrated workflow for automated FMECA, strategy packaging and PMI documents, replacing disconnected spreadsheets and repetitive rework.

Automated FMECA / Strategy Packaging / PMI Documents

Haul truck and conveyors at an open-cut mine at sunset
The platform

Engineering intelligence, connected.

Replace disconnected spreadsheets and repetitive document preparation with one integrated reliability engineering workflow.

Opset reliability engineering dashboards and engineers across mining operations
  1. FMECA
  2. Maintenance Strategy
  3. Packaging
  4. PMI
01

Automated FMECA

Structure equipment functions, functional failures, failure modes, effects and recommended maintenance tasks.

02

Strategy Packaging

Organise compatible maintenance activities by interval, discipline and execution requirements.

03

PMI Generation

Convert approved packages into clear work instructions with task steps and acceptance criteria.

04

Engineering Oversight

Support technical review, validation and traceability before documents are approved for use.

Why Opset?

Reduce repetitive effort. Improve consistency. Keep engineering logic connected from analysis through to field-ready documentation.

Core capabilities

Three capabilities. One workflow.

Process plant lit up at night
01 Automated FMECA

Analyse failure systematically.

AI-assisted development of equipment functions, failure modes, causes, consequences and risk-informed maintenance recommendations. Engineers remain in control of review and approval.

Process plant and pipe racks at sunset
02 Maintenance Strategy Packaging

Turn analysis into action.

Connect individual maintenance recommendations to logical task packages. Organise activities by maintenance interval, required resources and practical execution needs.

Three engineers in hard hats reviewing a tablet on site
03 PMI Document Generation

Translate strategy into instructions.

Prepare consistent maintenance instruction drafts with task headers, steps, safety considerations and inspection acceptance criteria for site-specific validation.

Business value

More engineering value. Less rework.

Reduce avoidable administration and redeploy specialist engineering capacity to higher-value decisions.

Two engineers in hard hats reviewing a tablet in front of a refinery at sunset

Cost efficiency / Resource productivity / Faster delivery

The opportunity: connect analysis, planning and work instructions in one workflow.

01

Reduce labour hours

Less time reformatting FMECA studies, consolidating tasks and preparing maintenance documents.

02

Free specialist capacity

Shift engineer time from repetitive administration to risk assessment, validation and optimisation.

03

Limit repeat effort

Reuse structured equipment knowledge and retain links between failure modes and maintenance tasks.

04

Accelerate readiness

Support quicker preparation of maintenance packages and instructions for project handover.

Measure the value in your own operations

Track engineering hours per asset, PMI drafting time, review cycles, rework and time to approved strategy. Savings depend on scope, quality of source data and review effort.

Potential savings

Turn saved hours into capacity.

An illustrative planning scenario, not a measured Opset result or guaranteed outcome.

Minerals processing plant lit up at night

Illustrative annual scenario

480 hours

engineering capacity released

AUD 72,000

indicative labour value

Example assumptions

Equipment / strategy sets per year40
Administrative hours avoided per set12
Illustrative loaded labour rateAUD 150 / hour

40 sets × 12 hours = 480 hours | 480 × AUD 150 = AUD 72,000

Where the time can be redeployed

Critical failure mode reviews; equipment-specific risk assessment; maintenance task quality checks; site validation; strategy optimisation; operational readiness support.

To build a credible business case, benchmark current engineering hours and pilot Opset against comparable asset scopes.

Industries

Designed for complex operations.

Reliability engineering workflows for demanding asset-intensive industries.

  • Haul truck and conveyors at an open-cut mine at sunset

    Mining & Minerals Processing

  • Process plant lit up at sunset beside the sea

    Oil & Gas / Process Industries

  • Minerals processing plant lit up at night

    Energy & Critical Minerals

  • Three engineers in hard hats reviewing a tablet on site

    Maintenance Engineering Teams

One Platform. Endless Possibilities.

See how automated FMECA, strategy packaging and PMI document generation can simplify your engineering workflow.